What is forging a foul teeth
In the field of engineering machinery, bucket teeth are key components of equipment such as excavators and loaders, which directly affect the working efficiency and durability of the equipment. Forged bucket teeth have become a popular choice in the industry due to their excellent performance and lifespan. This article will analyze the definition, advantages, production technology and market hotspots of forging bucket teeth, and attach structured data for reference.
1. Definition and Advantages of Forging Fighting Teeth
Forged bucket teeth are made of high-temperature forging technology. The metal structure is denser and the mechanical properties are significantly better than ordinary cast bucket teeth. Here is a comparison of the core advantages of forging bucket teeth:
| Comparison items | Forged tooth | Ordinary casting bucket teeth |
|---|---|---|
| Impact resistance | Extremely high (can withstand frequent shocks) | Medium (easy to break) |
| Wear resistance | Lifespan is longer than 50% | Need to be replaced frequently |
| Production cost | Higher (complex process) | Lower |
2. Production technology of forging bucket teeth
The manufacturing process of forging bucket teeth mainly includes the following steps:
1.Material selection: Use high-carbon alloy steel (such as 42CrMo) or wear-resistant steel (such as NM400).
2.Heating forging: Heat the blank to about 1200°C and forged it into a shape by a hydraulic hammer.
3.Heat treatment: Quenching + tempering improves hardness and toughness.
4.finishing: CNC machine tool completes dimension calibration.
| Process stage | Temperature/parameters | equipment |
|---|---|---|
| heating | 1150-1250°C | Medium frequency induction furnace |
| forging | Pressure ≥8000 tons | Hydraulic forging press |
| Heat treatment | Quenching 850°C/tempering 200°C | Continuous heat treatment line |
3. Recent market hot spots and trends (next to 10 days)
According to the analysis of data across the network, recent hot topics in the field of forging the fighting teeth include:
1.New material applications: Some manufacturers have begun testing steels with rare earth elements, and their wear resistance has increased by 30%.
2.Intelligent production: The permeability of AI quality inspection systems during forging is 15% (2024 data).
3.Cross-border e-commerce growth: The purchase volume in Southeast Asian market increased by 42% year-on-year (data source: Alibaba International Station).
| Hot keywords | Search index (daily average) | Main discussion platform |
|---|---|---|
| Forged tooth quotation | 2,800+ | Baidu, 1688 |
| Fighting teeth repair technology | 1,500+ | Zhihu, Douyin |
| Special bucket teeth for mines | 3,200+ | WeChat, industry forum |
4. Purchase suggestions
1.Priority to choosing ISO 9001 certified manufacturer, ensure process standards.
2.Pay attention to hardness parameters: HRC52-58 is the best range.
3.Adaptability test: It is recommended to request samples for field testing before purchase.
With its excellent performance, forged bucket teeth are gradually replacing traditional products. With the advancement of technology, more innovative solutions may appear in the future, which deserves the continued attention of the industry.
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